About the role
Why Castelion, Why Now
Castelion is moving incredibly fast to develop and deliver advanced defense systems at a time when execution matters more than ever. We believe focus and technical excellence are decisive advantages - and we are building a team that can deliver real capability, not just concepts.
This is a rare opportunity to join at an early stage, where your work will directly shape critical systems, influence major technical decisions, and have immediate, real-world impact.
Senior GNC Engineer (Navigation)
We are seeking a Senior GNC Engineer to develop advanced navigation solutions for Castelion's long-range hypersonic strike vehicles. This role is critical to enabling precise state estimation across all mission phases, including GPS-denied environments. You will work hands-on with multidisciplinary engineering teams to design, analyze, implement, and validate multi-sensor navigation algorithms, including star tracker-based alternative navigation and sensor fusion architectures, in a fast-paced, hardware-driven environment.
Responsibilities
- Design and develop navigation algorithms for high-speed flight vehicles, including inertial navigation and alternative navigation (alt-nav) methods
- Develop and implement multi-sensor fusion architectures using Extended Kalman Filters (EKF) and related estimation techniques
- Integrate data from IMUs, star trackers, GNSS (when available), and other onboard sensors to provide robust, high-accuracy state estimation
- Work closely with avionics, flight sciences, and flight software teams to integrate navigation algorithms into real-time embedded systems
- Conduct modeling, simulation, and analysis to evaluate navigation performance, error growth, and robustness under GPS-denied and degraded conditions
- Support hardware-in-the-loop (HIL) testing, flight testing, and post-flight analysis, translating results into system-level improvements
- Characterize sensor performance, biases, and error sources to inform filter design and tuning
- Develop tools and frameworks for navigation algorithm development, verification, and validation
- Mentor junior engineers and contribute to best practices in navigation and estimation
- Partner closely with program leadership to make technical trades aligned with mission success
Basic Qualifications
- Bachelor's, Master's, or PhD in Aerospace Engineering, Electrical Engineering, or related field
- 5+ years of experience in navigation algorithm development, analysis, and validation for aerospace or high-performance dynamic systems
- Strong background in estimation theory, including Extended Kalman Filters (EKF) and multi-sensor fusion
- Experience with inertial navigation systems (INS) and integration with external aiding sources (e.g., GNSS, star trackers, or similar sensors)
- Familiarity with alternative navigation (alt-nav) techniques for GPS-denied environments
- Proficiency in modeling and simulation tools such as MATLAB/Simulink or equivalent
- Experience with 3DOF and 6DOF simulation environments and real-time implementation of navigation algorithms
- Strong understanding of sensor error modeling (IMUs, star trackers, etc.) and calibration techniques
- Familiarity with flight software integration and real-time embedded systems
- Strong problem-solving mindset, thriving in a fast-paced, hardware-rich, high flight cadence environment
Other Duties
Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.
Benefits And Perks
All full-time employees are granted meaningful long-term equity, sharing in the company's significant growth trajectory. We offer four (4) weeks of paid time off, ten (10) company-paid holidays, and comprehensive health benefits - including 100% employee-covered medical and strong dependent coverage, along with dental and vision plans. We also provide paid parental leave to support growing families, a $100 monthly fitness stipend to promote health and performance, and onsite EV charging for convenience. In addition, employees enjoy perks like catered meals, company-covered food during high-demand periods, and a fully stocked kitchen to stay fueled throughout the day.
While this position does not currently require a U.S government-issued security clearance, it may in the near future. Therefore, the ability to obtain and maintain a U.S. government–issued security clearance is required. U.S. citizenship is required, as only U.S. citizens are eligible for a security clearance.
Affirmative Action/EEO Statement
Employment with Castelion is governed on the basis of competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.
About Castelion
Castelion is a modern defense production company building long-range hypersonic strike systems to address a critical national security gap. Founded in 2021, Castelion was created in response to the recognized need for the United States to rapidly develop hypersonic capabilities to remain competitive with near-peer adversaries and deter future conflicts.
The company operates under the philosophy of "Peace through Deterrence" — building the weapons systems that ensure conflicts never need to happen. Castelion is one of the few companies in the hypersonics space that has moved beyond concepts to actual production deliverables, with government contracts across multiple branches of the military and a $23M+ Navy order for 50 units in calendar year 2027.
Backed by over $469M in funding from top-tier investors including Andreessen Horowitz, Lightspeed Venture Partners, and General Catalyst, Castelion is scaling rapidly. The company is building what it anticipates will become the preeminent hypersonics campus in the country — including a $150M, 1,000-acre solid rocket motor manufacturing facility in Rio Rancho, New Mexico, alongside its headquarters in Torrance, California.
Castelion's culture is defined by technical excellence, ownership, and velocity. Engineers own meaningful subsystems on the vehicle and are responsible for driving their success. The company follows a responsible engineering model inspired by SpaceX, where individuals choose the highest-value work and are empowered to cultivate resources and partnerships to deliver results. The engineering bar is exceptionally high — attracting elite talent who want to be surrounded by other elite talent.
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Job details
Location
torrance, ca
Funding
Total raised
$464M
Last stage
Growth
Investors
Founders
What happens next.
No applications, no recruiter spam. Just the intro.
Confirm the fit
A few questions to make sure this role is the right shape for you. Two minutes.
I pitch you to the company
I write the intro, send it to the founder, and handle the back-and-forth.
A meeting lands on your calendar
If they’re a yes, I book the chat. You show up — that’s the whole job-hunt.
