Position: Manager, Failure Analysis Location: San Jose, CA Job Id: 639 # of Openings: 0 Manager, Failure Analysis Location: San Jose (on-site) Ayar Labs is shattering AI data bottlenecks by moving data at the speed of light. As pioneers of co-packaged optics (CPO), we are using light instead of electricity to move data faster, further, and with a fraction of the energy needed to fuel the explosive growth of AI models. Backed by industry giants like NVIDIA, AMD and Intel and manufactured in partnership with the world’s leading semiconductor ecosystem, Ayar Labs’ co-packaged optics solution is key to unleashing next-generation AI scale-up architectures. We're looking for a Failure Analysis (FA) Manager to lead our FA engineering function at the intersection of two demanding technical domains: silicon photonics (SiPh) devices and deep sub-micron integrated circuits. This is a hands-on leadership role — you'll manage an internal team and lab, while also directing a global network of third-party FA labs and specialized vendors to extend our capability beyond what we run in-house. You'll report to the Head of Quality & Reliability, lead a Small team of FA engineers and partner closely with Design, Foundry, Packaging, and Reliability teams to drive root-cause analysis that shortens time-to-market and strengthens product reliability. Key
Responsibilities Team Leadership & Internal Lab Management Lead, mentor, and grow a team of FA engineers and technicians Own capital expenditure (CapEx) planning and internal lab equipment roadmap Set team priorities and workload balance across internal case volume Third-Party Lab & Vendor Management Qualify, onboard, and manage relationships with external FA service providers, commercial labs, and specialized tool vendors Define and negotiate Statement of Work (SOW) agreements, including pricing, SLAs, and target cycle times Direct and track external FA workflows, ensuring high-quality, actionable data and timely report delivery Build and manage a hybrid internal/external model that routes advanced or niche techniques to the right partner Oversee secure, compliant handling and shipment of sensitive, high-value samples across internal and external sites, including chain-of-custody and export control (ITAR/EAR) considerations Technical Strategy Define FA methodology and technology roadmap for next-generation products, spanning deep sub-micron silicon (logic/analog) and novel optical device isolation techniques Evaluate and introduce new tools/techniques as SiPh and CPO architectures evolve Root-Cause Analysis Guide
the team and external partners through end-to-end failure isolation and physical analysis on SiPh chips, co-packaged optics (CPO), and advanced-node silicon Review and validate technical findings before they go to internal stakeholders or customers Reporting & Governance Ensure timely, high-quality FA reports for internal and customer-facing use Establish and track KPIs across internal and external work, e.g.: Mean time-to-root-cause by failure category First-pass root-cause success rate Vendor SLA adherence and cycle-time trends Lab throughput vs. capacity Present findings and program status to engineering and executive stakeholders Required
Qualifications Vendor & Third-Party Lab Management Proven track record managing external FA vendors, commercial labs, and OSAT/foundry FA services Strong program management skills: SOWs, OpEx budgets, service contracts, and timeline management Experience orchestrating multi-site FA flows involving sensitive sample shipment and tracking Silicon Photonics Expertise Solid understanding of integrated optical components: waveguides, modulators, photodetectors, optical couplers Experience with electro-optical failure isolation techniques Familiarity with optical coupling, fiber alignment, and CPO-specific failure modes Deep Sub-Micron FA Experience Experience with advanced semiconductor nodes (FinFET, GAA, or sub-7nm planar) Working knowledge of electrical fault isolation techniques: EMMI, OBIRCH, TIVA, nanoprobing Experience with destructive physical analysis: FIB circuit modification/cross-sectioning, SEM, TEM, EDX/EELS Education & Experience B.S. in Electrical Engineering, Physics, Materials Science, or related field 8+ years in semiconductor failure analysis, including 3+ years in management, technical leadership, or vendor-facing program management Solid grounding in semiconductor reliability physics and wafer fabrication processes Preferred
Qualifications M.S. or Ph.D. in a relevant technical field Direct experience with optical-domain FA tools: OTDR, optical spectrum analyzer, IR/thermal imaging, laser voltage probing (LVP/LADA) Experience building or scaling an FA function in a startup or fast-growth environment Familiarity with export control compliance (ITAR/EAR) for hardware sample handling Annual Salary Range: $180,000 - $210,000 NOTE TO RECRUITERS: Principals only. We are not accepting resumes from recruiters for this position. Remuneration for recruiting activities is only applicable subject to a signed and executed agreement between the parties. Please don’t send candidates to Ayar Labs, and do not contact our managers. Ayar Labs is an Equal Opportunity Employer and is strongly committed to all policies which will afford equal opportunity employment to all qualified persons without regard to age, sex, national origin, race, color, ethnicity, creed, religion, gender identity, sexual orientation, disability, veteran status, or any other characteristic protected by law. It is the policy of Ayar Labs to provide reasonable accommodation when requested by a qualified applicant or employee with a disability, unless such accommodation would cause an undue hardship. Veterans are more than welcome and encouraged to apply. Apply for this Position Go back to the job list
Salary
$190,000 - $240,000
Location
San Jose, CA
Total raised
$870.0M
Last stage
Series E
Investors
No applications, no recruiter spam. Just the intro.
A few questions to make sure this role is the right shape for you. Two minutes.
I write the intro, send it to the founder, and handle the back-and-forth.
If they’re a yes, I book the chat. You show up — that’s the whole job-hunt.